One of the major advantages with welded tubes in comparison to seamless is you can get a really short lead time. This is especially true when you choose high frequency welding (HFW). It typically offers the fastest production time of any method. As a result, it can mean lower costs. We want to have a closer look at this today. Then, if you want to order from the best ERW steel tube supplier in the West Midlands, you can come to us.
Rapid welding
The main factor with high frequency welding is the speed it heats up the steel. The edge can achieve plasticity rapidly, faster than using a low frequency current.
Two factors are at play here. Firstly, HFW has an impressive skin effect. That means it can effectively focus the current and heat on the surface of the steel. Secondly, it has great proximity effect. This controls the position and power of the current.
While the welding rates can differ by manufacturer, productivity is generally very high. Some manufacturers can achieve 30m of welding per minute. That is a really incredible output, ensuring a rapid production time. If you want to work with the top ERW steel tube supplier in the West Midlands, choose us.
Filler
Another factor that ensures ERW tubing in general and HFW has a fast production time is the lack of filler media. Some welding techniques require the use of additional fillers. Working with them takes more time because you need to ensure you place them correctly, heat properly, and get a proper bond.
The production speed is not the only advantage if you don’t need to use filler. It also ensures uniformity in the weld because you aren’t using a different substance with differing properties. Plus, it saves you money as you aren’t paying for the fillers.
Uses
HFW tubing is useful for a massive array of different applications. Most commonly, it is a great choice for transporting different types of fluid, including water, oil, and gas. The fast production time is excellent news here. It means businesses can order tube, get it quickly, and commence with projects. When you consider the scale of some of them, with pipelines crossing entire countries, the speed can save a huge amount of money.
Do you want to work with an ERW steel tube supplier in the West Midlands?
Union Steel Tubes uses high frequency welding to ensure our tubing is fantastic quality. It also ensures we can offer continuous production and deliver long sections of tube quickly. This can help clients do all kinds of projects cost effectively. We cut tubes to any sizes too.
So, if you want great tubing from the most reputable ERW steel tube supplier in the West Midlands, contact us. We can tell you more about the different shapes, sizes, thicknesses, and finishes we can offer. You can even ask us for advice about making the right choices for applications.
