As the top ERW steel tube supplier in the West Midlands, we know the production of durable and top tier tubes is crucial. It’s something that needs the highest degree of care and attention to detail. Because of the nature of the manufacturing procedure though and the materials used, wear and tear can manifest. This leads to a decrease in product quality, efficiency, and higher costs.
What we want to do is talk about how to minimise the wear and tear of the tubing. We’ll look at reactive and preventative measures you should take. Also, we will talk about the significance of monitoring this issue and suggestions for replacements when necessary.
Why is it an issue?
Common materials used for producing ERW tubes include galvanised, carbon, and stainless steel. Despite the durability and strength, the tube is vulnerable to wear and tear. It can happen because of the environment they are in, the welding process, and structural stresses.
The leading way to reduce wear and tear with these tubes is guaranteeing they are correctly installed and preserved. During installation, you must see to it that every part aligns and fits together. Misalignment can result in stress. What’s more, you need to securely fasten the bolts. Any saddles, flanges, or other attachments need sealing via the use of gaskets too.
What environments are your tubes in?
Next, you need to take note of the environment in which you install your tubes. This can also impact their lifespan. For example, tubing exposed to high temperatures can suffer from warping or melting. Excessive moisture can cause corrosion.
What you need to do is identify environmental hazards. You should then take safeguards to mitigate possible risks. Talk to us if you need help from the greatest ERW steel tube supplier West Midlands has.
Preventative maintenance
This is something you need to do frequently. Do it to keep your tubes in shape. It can include regular cleaning, examinations, and replacing worn parts. Another thing you need to do is pick the right materials and lubricants when assembling the tube. Specific materials can resist wear and tear more than others can.
Lastly, you will want to use the right coatings on the exterior surfaces of tubes. Examples include ceramic, polyurethane, and epoxy. You can decrease the wear and tear massively this way. These coatings function as a protective barrier against corrosion. It halts the formation and lowers the damage from harsh environments.
Reactive solutions
In some scenarios, ERW tubes can still suffer from wear and tear despite the preventative measures. This is because of environmental factors or considerable structural stress. What you need to do here is take reactive measures. They will help to lower the damage and restore the tubes to their original state.
Let’s say that the wear and tear comes about from structural stress. Here, you may need to remove the pressure by reinforcing the tubes with supports. Or, you will need stronger utensils.
To minimise wear and tear and keep the tubes in top form, you must regularly monitor them. This can consist of visual inspections and using special tools. These are for measuring certain characteristics. If you detect any signs of defects, take corrective measures straight away. It will prevent extra damage. Also, it will guarantee the durability and reliability of your tubes.
To conclude, lowering the wear and tear of ERW tubes demands that you use reactive and preventative measures. By installing the tube correctly and using the right safeguards, you can make them last longer. Moreover, you can use coatings to increase the lifespan of the tubing even further.
The leading ERW steel tube supplier in the West Midlands
At Union Steel Tubes, we have tubing available in many sizes and qualities. This includes oval, rectangle, round, and square shapes. Also, there are more specialist options like pre-galvanised and seamless. We test our products too, so we can provide you with the best ones possible.
Come to us if you need products from the foremost ERW steel tube provider West Midlands has. We can even advise if you aren’t sure of anything.
